FACTS ABOUT UVC

Kills 99.99% of all germs

Uses no chemicals

Not harmful only penetrates top layer of skin

Energy efficient

Eco Friendly

What is UVC?

Definition

Ultraviolet germicidal irradiation (UVGI) is a disinfection method that uses short-wavelength ultraviolet (ultraviolet C or UVC) light to kill or inactivate microorganisms by destroying nucleic acids and disrupting their DNA, leaving them unable to perform vital cellular functions.[1] UVGI is used in a variety of applications, such as food, air, and water purification.

UVC light is weak at the Earth’s surface since the ozone layer of the atmosphere blocks it.[2] UVGI devices can produce strong enough UVC light in circulating air or water systems to make them inhospitable environments to microorganisms such as bacteria, viruses, molds, and other pathogens. UVGI can be coupled with a filtration system to sanitize air and water.

The application of UVGI to disinfection has been an accepted practice since the mid-20th century. It has been used primarily in medical sanitation and sterile work facilities. Increasingly, it has been employed to sterilize drinking and wastewater since the holding facilities are enclosed and can be circulated to ensure a higher exposure to the UV. In recent years, UVGI has found renewed application in air purifiers.

Method of operation

UV light is electromagnetic radiation with wavelengths shorter than visible light but longer than X-rays.

UVC LED emitting 265 nm compared to E.coli germicidal effectiveness curve.
UVC LED emitting 265 nm compared to E.coli germicidal effectiveness curve.

UV is categorised into several wavelength ranges, with short-wavelength UV (UVC) considered “germicidal UV”. Wavelengths between about 200 nm and 300 nm are strongly absorbed by nucleic acids. The absorbed energy can result in defects including pyrimidine dimers. These dimers can prevent replication or can prevent the expression of necessary proteins, resulting in the death or inactivation of the organism.

Low-pressure & medium-pressure mercury-vapor lamp compared to E.coli germicidal effectiveness curve.[7]
Low-pressure & medium-pressure mercury-vapor lamp compared to E.coli germicidal effectiveness curve.

Mercury-based lamps operating at low vapor pressure emit UV light at the 253.7 nm line.
Ultraviolet light-emitting diode (UVC LED) lamps emit UV light at selectable wavelengths between 255 and 280 nm.
Pulsed-xenon lamps emit UV light across the entire UV spectrum with a peak emission near 230 nm.

Chart comparing E.coli UV sensitivity to UV LED at 265 nm
UVC LED emitting 265 nm compared to E.coli germicidal effectiveness curve. [11]

This process is similar to the effect of longer wavelengths (UVB) producing sunburn in humans. Microorganisms have less protection against UV and cannot survive prolonged exposure to it.

A UVGI system is designed to expose environments such as water tanks, sealed rooms and forced air systems to germicidal UV. Exposure comes from germicidal lamps that emit germicidal UV at the correct wavelength, thus irradiating the environment. The forced flow of air or water through this environment ensures exposure.

Effectiveness

The effectiveness of germicidal UV depends on the length of time a microorganism is exposed to UV, the intensity and wavelength of the UV radiation, the presence of particles that can protect the microorganisms from UV, and a microorganism’s ability to withstand UV during its exposure.

In many systems, redundancy in exposing microorganisms to UV is achieved by circulating the air or water repeatedly. This ensures multiple passes so that the UV is effective against the highest number of microorganisms and will irradiate resistant microorganisms more than once to break them down.

“Sterilization” is often misquoted as being achievable. While it is theoretically possible in a controlled environment, it is very difficult to prove and the term “disinfection” is generally used by companies offering this service as to avoid legal reprimand. Specialist companies will often advertise a certain log reduction, e.g., 6-log reduction or 99.9999% effective, instead of sterilization. This takes into consideration a phenomenon known as light and dark repair (photoreactivation and base excision repair, respectively), in which a cell can repair DNA that has been damaged by UV light.

The effectiveness of this form of disinfection depends on line-of-sight exposure of the microorganisms to the UV light. Environments where design creates obstacles that block the UV light are not as effective. In such an environment, the effectiveness is then reliant on the placement of the UVGI system so that line of sight is optimum for disinfection.

Dust and films coating the bulb lower UV output. Therefore, bulbs require periodic cleaning and replacement to ensure effectiveness. The lifetime of germicidal UV bulbs varies depending on design. Also, the material that the bulb is made of can absorb some of the germicidal rays.

Lamp cooling under airflow can also lower UV output; thus, care should be taken to shield lamps from direct airflow, or to add additional lamps to compensate for the cooling effect.

Increases in effectiveness and UV intensity can be achieved by using reflection. Aluminum has the highest reflectivity rate versus other metals and is recommended when using UV.
One method for gauging UV effectiveness in water disinfection applications is to compute UV dose. The U.S. EPA publishes UV dosage guidelines for water treatment applications.[13] UV dose cannot be measured directly but can be inferred based on the known or estimated inputs to the process:

  • Flow rate (contact time)
  • Transmittance (light reaching the target)
  • Turbidity (cloudiness)
  • Lamp age or fouling or outages (reduction in UV intensity)

In air and surface disinfection applications the UV effectiveness is estimated by calculating the UV dose which will be delivered to the microbial population. The UV dose is calculated as follows:

UV dose μWs/cm2 = UV intensity μW/cm2 × exposure time (seconds)
The UV intensity is specified for each lamp at a distance of 1 meter. UV intensity is inversely proportional to the square of the distance so it decreases at longer distances. Alternatively, it rapidly increases at distances shorter than 1m. In the above formula, the UV intensity must always be adjusted for distance unless the UV dose is calculated at exactly 1 m (3.3 ft) from the lamp. Also, to ensure effectiveness, the UV dose must be calculated at the end of lamp life (EOL is specified in number of hours when the lamp is expected to reach 80% of its initial UV output) and at the furthest distance from the lamp on the periphery of the target area. Some shatter-proof lamps are coated with a fluorated ethylene polymer to contain glass shards and mercury in case of breakage; this coating reduces UV output by as much as 20%.

To accurately predict what UV dose will be delivered to the target, the UV intensity, adjusted for distance, coating, and end of lamp life, will be multiplied by the exposure time. In static applications the exposure time can be as long as needed for an effective UV dose to be reached. In case of rapidly moving air, in AC air ducts, for example, the exposure time is short, so the UV intensity must be increased by introducing multiple UV lamps or even banks of lamps. Also, the UV installation must be located in a long straight duct section with the lamps perpendicular to the airflow to maximize the exposure time.

These calculations actually predict the UV fluence and it is assumed that the UV fluence will be equal to the UV dose. The UV dose is the amount of germicidal UV energy absorbed by a microbial population over a period of time. If the microorganisms are planktonic (free floating) the UV fluence will be equal the UV dose. However, if the microorganisms are protected by mechanical particles, such as dust and dirt, or have formed biofilm a much higher UV fluence will be needed for an effective UV dose to be introduced to the microbial population.
Inactivation of microorganisms

The degree of inactivation by ultraviolet radiation is directly related to the UV dose applied to the water. The dosage, a product of UV light intensity and exposure time, is usually measured in microjoules per square centimeter, or equivalently as microwatt seconds per square centimeter (μW·s/cm2). Dosages for a 90% kill of most bacteria and viruses range from 2,000 to 8,000 μW·s/cm2. Larger parasites such as cryptosporidium require a lower dose for inactivation. As a result, the U.S. Environmental Protection Agency has accepted UV disinfection as a method for drinking water plants to obtain cryptosporidium, giardia or virus inactivation credits. For example, for a 90% reduction of cryptosporidium, a minimum dose of 2,500 μW·s/cm2 is required based on the U.S. EPA UV Guidance Manual published in 2006.

Strengths and weaknesses

Advantages

Further information: Disinfectant
UV water treatment devices can be used for well water and surface water disinfection. UV treatment compares favourably with other water disinfection systems in terms of cost, labour and the need for technically trained personnel for operation. Water chlorination treats larger organisms and offers residual disinfection, but these systems are expensive because they need special operator training and a steady supply of a potentially hazardous material. Finally, boiling of water is the most reliable treatment method but it demands labour and imposes a high economic cost. UV treatment is rapid and, in terms of primary energy use, approximately 20,000 times more efficient than boiling.

Disadvantages

UV disinfection is most effective for treating high-clarity, purified reverse osmosis distilled water. Suspended particles are a problem because microorganisms buried within particles are shielded from the UV light and pass through the unit unaffected. However, UV systems can be coupled with a pre-filter to remove those larger organisms that would otherwise pass through the UV system unaffected. The pre-filter also clarifies the water to improve light transmittance and therefore UV dose throughout the entire water column. Another key factor of UV water treatment is the flow rate—if the flow is too high, water will pass through without sufficient UV exposure. If the flow is too low, heat may build up and damage the UV lamp.

A disadvantage of UVGI is that while water treated by chlorination is resistant to reinfection (until the chlorine off-gasses), UVGI water is not resistant to reinfection. UVGI water must be transported or delivered in such a way as to avoid reinfection.

Uses

UVGI can be used to disinfect air with prolonged exposure. Disinfection is a function of UV intensity and time. For this reason, it is not as effective on moving air, or when the lamp is perpendicular to the flow, as exposure times are dramatically reduced. Air purification UVGI systems can be free-standing units with shielded UV lamps that use a fan to force air past the UV light. Other systems are installed in forced air systems so that the circulation for the premises moves microorganisms past the lamps. Key to this form of sterilization is placement of the UV lamps and a good filtration system to remove the dead microorganisms.[19] For example, forced air systems by design impede line-of-sight, thus creating areas of the environment that will be shaded from the UV light. However, a UV lamp placed at the coils and drain pans of cooling systems will keep microorganisms from forming in these naturally damp places.

ASHRAE covers UVGI and its applications in indoor air quality and building maintenance in “Ultraviolet Lamp Systems”, Chapter 16 of its 2008 Handbook, HVAC Systems and Equipment. Its 2011 Handbook, HVAC Applications, covers “Ultraviolet air and surface treatment” in Chapter 60.

Ultraviolet disinfection of water is a purely physical, chemical-free process. Even parasites such as cryptosporidia or giardia, which are extremely resistant to chemical disinfectants, are efficiently reduced. UV can also be used to remove chlorine and chloramine species from water; this process is called photolysis, and requires a higher dose than normal disinfection. The sterilized microorganisms are not removed from the water. UV disinfection does not remove dissolved organics, inorganic compounds or particles in the water. The world’s largest water disinfection plant treats drinking water for New York city. The Catskill-Delaware Water Ultraviolet Disinfection Facility, commissioned on 8 October 2013, incorporates a total of 56 energy-efficient UV reactors treating up to 2.2 billion US gallons (8,300,000 m3) a day.

Ultraviolet can also be combined with ozone or hydrogen peroxide to produce hydroxyl radicals to break down trace contaminants through an Advanced oxidation process.

It used to be thought that UV disinfection was more effective for bacteria and viruses, which have more-exposed genetic material, than for larger pathogens that have outer coatings or that form cyst states (e.g., Giardia) that shield their DNA from UV light. However, it was recently discovered that ultraviolet radiation can be somewhat effective for treating the microorganism Cryptosporidium. The findings resulted in the use of UV radiation as a viable method to treat drinking water. Giardia in turn has been shown to be very susceptible to UVC when the tests were based on infectivity rather than excystation. It has been found that protists are able to survive high UVC doses but are sterilized at low doses.

Ultraviolet in sewage treatment is commonly replacing chlorination. This is in large part because of concerns that reaction of the chlorine with organic compounds in the waste water stream could synthesize potentially toxic and long lasting chlorinated organics and also because of the environmental risks of storing chlorine gas or chlorine containing chemicals. Individual wastestreams to be treated by UVGI must be tested to ensure that the method will be effective due to potential interferences such as suspended solids, dyes, or other substances that may block or absorb the UV radiation. According to the World Health Organization, “UV units to treat small batches (1 to several liters) or low flows (1 to several liters per minute) of water at the community level are estimated to have costs of US$20 per megaliter, including the cost of electricity and consumables and the annualized capital cost of the unit.”

Large-scale urban UV wastewater treatment is performed in cities such as Edmonton, Alberta. The use of ultraviolet light has now become standard practice in most municipal wastewater treatment processes. Effluent is now starting to be recognized as a valuable resource, not a problem that needs to be dumped. Many wastewater facilities are being renamed as water reclamation facilities, whether the wastewater is discharged into a river, used to irrigate crops, or injected into an aquifer for later recovery. Ultraviolet light is now being used to ensure water is free from harmful organisms.

Ultraviolet sterilizers are often used to help control unwanted microorganisms in aquaria and ponds. UV irradiation ensures that pathogens cannot reproduce, thus decreasing the likelihood of a disease outbreak in an aquarium.

Aquarium and pond sterilizers are typically small, with fittings for tubing that allows the water to flow through the sterilizer on its way from a separate external filter or water pump. Within the sterilizer, water flows as close as possible to the ultraviolet light source. Water pre-filtration is critical as water turbidity lowers UVC penetration. Many of the better UV sterilizers have long dwell times and limit the space between the UVC source and the inside wall of the UV sterilizer device

UVGI is often used to disinfect equipment such as safety goggles, instruments, pipettors, and other devices. Lab personnel also disinfect glassware and plasticware this way. Microbiology laboratories use UVGI to disinfect surfaces inside biological safety cabinets (“hoods”) between uses.

Since the U.S. Food and Drug Administration issued a rule in 2001 requiring that virtually all fruit and vegetable juice producers follow HACCP controls, and mandating a 5-log reduction in pathogens, UVGI has seen some use in sterilization of juices such as fresh-pressed apple cider.

IS UVC SAFE TO USE?

Case Study 1

Dr. Kevin Kahn

Principal Field Application Engineer

Deep ultraviolet (UVC) light emitting diodes (LEDs) are an irradiation source and require due precautions to ensure safe usage. This page contains information intended to familiarize users with the current understanding of some of the general practices and precautions most often recommended in the literature for UV irradiation sources (further information is provided in this application note). It is not meant as an exhaustive review on the topic. Currently, there are no work place related rules and regulations that are set by OSHA (Occupational Safety and Health Association) in regard to UVC environmental health and safety.

UV Light and Health Effects

The UV range of the electromagnetic radiation spectrum extends from 10 nm to 400 nm. Depending on the wavelength and time of exposure, UV radiation may cause harm to the eyes and skin.

The UV spectrum is separated into four parts: UVA (315 nm to 400 nm), UVB (280 nm to 315 nm), UVC (200 nm to 280 nm) and UV Vacuum (100 nm to 200 nm). Decreasing wavelengths correspond with higher frequency radiation and a higher amount of energy per photon.

Biological Effect of UV Light

While UVB radiation is widely recognized for its harmful effects on human skin and links to skin cancer, each of the UV bands (UVA, UVB and UVC) create different risks for humans.

UVC radiation refers to wavelengths shorter than 280 nm. These wavelengths are entirely absorbed by our atmosphere and no natural UVC radiation reaches the surface of the earth. These wavelengths are available to us through artificial sources, such as UVC LEDs or mercury lamps. The intensity from point sources like UVC LEDs falls off as 1 over distance squared, and once it gets past the scattering length, it falls off exponentially. This means that 1) the further away the UVC source from a human, the lesser dose he is exposed to, and 2) the absorption length of UVC radiation in human skin is extremely short so that almost no UVC radiation can reach the living cells in the skin; all the absorption occurs in the dead cell layers.

UVC Effect on Skin

Acute (short-term) effects include redness or ulceration of the skin. At high levels of exposure, these burns can be serious. For chronic (long-term) exposures, there is also a cumulative risk, which depends on the amount of exposure during your lifetime. The long-term risk for large cumulative exposure includes premature aging of the skin and skin cancer.

Impact of UV Light on Human Tissue

The penetration spectrum of light and UV radiation into human tissue. The scattering increases with decreased wavelength.
The penetration spectrum of light and UV radiation into human tissue. The scattering increases with decreased wavelength.

In rare instances of prolonged direct exposure to UVC light, temporary eye and skin damage has been exhibited, such as cornea injury (sometimes referred to as “welder’s eye”) although this generally heals after a couple of days. Therefore, safety recommendations with UVC LEDs include protecting skin (in particular open wounds) and, most importantly, the eyes from UVC radiation. The EU health agency’s safety guidelines on the use of UVC sources can be found here. In particular, the study concludes:

“In any case, UVC is strongly attenuated by chromophores in the upper epidermis (Young, 1997) and UVC-induced DNA damage in the dividing basal layer of human epidermis is not readily detected (Campbell et al, 1993; Chadwick et al, 1995) which may explain why the dose response curve for UVC erythema in human skin is very much less steep than for UVB (Diffey and Farr, 1991). It is unlikely that UVC from artificial sources presents an acute or long-term hazard to human skin. However, UVC is likely to cause acute photokeratitis… UVC exposure is unlikely to cause acute or long-term damage to the skin but can cause severe acute damage to the eye and should not be permitted at all from any tanning device.”

The same study found the minimum health and safety requirements regarding the exposure of workers to risks arising from artificial optical radiation (2006/25/EC) – albeit for all UV bands combined: “Exposure limit value for UV (180-400nm) is 30 J/m2 (= daily value of 8h)”

Case Study 2

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